Tuesday, 20 May 2014

WEARING METALS AND THEIR RESPECTIVE PARTS IN DIESEL LOCOMOTIVE

INTRODUCTION

Lube oil analysis of Diesel locomotive by using several  analytical techniques for the condition monitoring and monetizing the engine is very important for the long life of the engine. The analytical techniques involves techniques such as elemental analysis by RDE-AES or ICP-AES , Fourier transform infrared spectroscopy, Viscosity measurement , Particle counting wear debris analysis and Karl Fischer moisture. However we had discussed about some of the above analytical techniques in earlier posts and rest of the techniques we will discuss in upcoming post. In this post we are going to discuss about the wear metals and their respective affected parts.

Elemental analysis is the most basic tests for the lube oil analysis, it is used to determine the presence of wear metals in diesel oil locomotives. There are two types of instruments which are generally used for the elemental analysis of lube oils , "RDE-AES & ICP-AES" ,which can detect more than 20 elements in lube oil. We will discuss in detail about the differences between both the instrument in the upcoming posts, however in the mean time they serve the same purpose of determination of wear metals in PPM level inside the lube oil .

During machinery in working , wear metal debris particles are produced by rubbing motion of mechanical component parts , are either normal wear or abnormal wear, these wearing metals can be detected using spectroscopy . The wear metals indicate their respective sources i.e engine parts. For every diesel engines certain limits are set for respective metals in ppm ,above which failure may occur because of the higher rate of wearing. So using spectroscopy it is much easier to monitor the condition and can take appropriate action before it will be too late and can save from bigger loss.


BELOW IS THE LIST OF THE WEAR METALS AND THEIR RESPECTIVE SOURCES:

WEAR METAL

SOURCES
Aluminium
Piston, inappropriate filtrations, Crankcases on Reciprocating Engines, Bearing Surfaces, Pumps, Thrust Washers.

Copper
Bushing, Thrust Plates.

Silicon
Inappropriate air filtrations.

Iron
Bushing, Shaft, Ring.

Chromium
Cylinder liner, Exhaust Valves.

Tin
Main bearing, Con rod, TSC bearing.

Lead
Con road, TSC bearing, Seals, Solder, Grease.

Sodium

Water coolant leakage into oil.
Boron

Water coolant Leakage.
Magnesium

Oil additives.
Nickel

Alloy from bearing metals.
Molybdenum

Piston rings.
Phosphorous

Anti-wear additive.
Potassium

Coolant Leak, Airborne Contaminant.
Silver

Bearing cages ( Silver Plating ).
Zinc

Anti-wear additive.
Calcium

Detergent Dispersant Additive.
Barium

Synthetic Oil Additive Synthetic Fluid.



Monday, 28 April 2014

TOTAL REFLECTION X-RAY FLUORESCENCE ANALYSIS

INTRODUCTION

Total reflection x-ray fluorescence (TXRF) analysis is a powerful analytical tool with respect to detectable elemental range, simplicity of quantification and detection limits. This includes the capacity to detect almost all elements of the periodic system, namely from boron to uranium. Even the highest-Z elements of the actinides can be detected. Quantitatively, the dynamic range covers several orders of magnitude, so ultra-trace element levels to major elemental concentrations can be determined. In terms of detection limits, the levels of femtogram absolute detectable masses under optimized excitation–detection conditions can be reached. Some of these features can be topped with additional properties such as rapid analysis time of a few seconds and simultaneous detection of the elements present. In some applications, non-destructiveness is of importance, e.g. while dealing with precious substances of cultural values from fine arts or also in cases of forensic investigations if only small amounts of sample are available. TXRF is an energy-dispersive XRF (EDXRF) technique, and excitation geometry with angles below the critical angle of total reflection is perfectly suited for these investigations.

The above statements emphasize the analytical power, and in addition to these arguments one can add the large number of applications that has led to the revival of x-ray fluorescence analysis for ultra-trace element analysis. The applications range from the interesting fields of medicine, techniques and environment to forensic, fine arts, extra-terrestrial samples and fundamental research. With new physical and technical ideas leading to modifications of the physical properties of the primary radiation, e.g. monoenergetic, linearly polarized, highly intense, or on the detector side high resolution, high counting capacity, large area or even arrays of detectors, new perspectives are opening up for TXRF

In Fig. 1 the experimental set-up of conventional EDXRF and TXRF is schematically shown. As TXRF is basically an energy-dispersive analytical technique, the main difference to conventional EDXRF is neither the source nor the detector but the geometry of excitation at small incidence angles below the critical angle of total reflection.
     Figure 1 Comparison between conventional (left) and total reflection mode of excitation (right).

THEORY

The theory of x-ray total reflection is based on the phenomenon that at an incident angle below the critical angle the narrow collimated primary beam is totally reflected. A beam gets reflected from a flat polished surface of any material at the same angle as the incident one and has almost the same intensity as the primary beam (total intensity is reflected), except for a small portion that is refracted and penetrates the reflecting medium. This evanescent wave loses intensity exponentially as it penetrates deeper into the medium. In Fig. 2, the fundamental formalism of x-ray total reflection is shown, based on the Fresnel formalism and the complex index of refraction for x-rays, which is given below. The index of refraction for x-rays differs only slightly from 1, which is described theoretically by the value of υ which is in the range of 10-5 . For many materials the angles involved are small, typically a few milli radians or a tenth of a degree.

      Figure 2 Sketch of the theoretical conditions for x-ray total


Applications to chemical analysis:

The incident radiation in TXRF is a fine, collimated, almost parallel beam with typical dimensions of 8 mm width and only 50 μm height. This narrow beam impinges at an angle below the critical angle of total reflection (1.8 mrad or 0.1 degrees in the case of a monoenergetic Mo K˛ radiation and Si reflector) on the surface of a flat polished material. that serves as the sample carrier. In the case of chemical analysis of different samples, such as from the environment, medicine or technical products, different procedures apply. The sample has to be transferred into the liquid form by chemical digestion procedures. A small volume of 1–20 μl of the dissolved sample is taken using a pipette. The acidic or aqueous solution is dropped at the center of the reflector and dried by infrared heating, on a hot plate or in vacuum.

Possible applications of TXRF.

Environment
Water:
sea, rain, pore water, river, mineral, spring water, drinking water, chemicals and deionized water
Air:
aerosols, vapour, air dust, airborne particles, fresh air
Soil:
sewage sludge, sediments
Plant material:
Algae, fine roots, cucumber plants, pollen.
Foodstuff:
fish, flour,  fruits, crab, mussel, mushrooms, nuts,
vegetables, wine, tea, soft drinks, onion
Drinks:
Coffee,  spirits and beverages, honey.
Medicine/biology
Body fluids:
blood, serum, urine, amniotic fluid,  cerebrospinal fluid
Tissue: hair, kidney, lung, liver, stomach, nails, colon
Various enzymes, polysaccharides, glucose, proteins,
cosmetics, biofilms, human bones
Industrial/technical
applications
Surface analysis:
Si wafer surfaces, GaAs wafer surfaces
Implanted ions:
Depth and profile variations
Thin films:
single layers, multilayers
Oil:
Crude oil,  fuel oil, grease, pure fuel oil, waste oil, petroleum, oil-shale ash, diesel
Chemicals:
Acids,  bases,salts, solvents
Fusion/fission research:
trans mutational elements in Al C Cu, iodine in
water
Mineralogy
Ores, rocks, minerals, rare earth elements, quartz,
mineral sands, diamond, crystals
Geological materials, bio-mineralisation
Fine
arts/archaeological/forensic
Pigments, paintings, varnish21

Bronzes, pottery, jewellery, manuscripts, Egyptian masks
Textile fibres, glass, cognac, dollar bills, gunshot residue, drugs, tapes, sperm, finger prints.



Sample preparation

The samples can be from many scientific disciplines and thus the physical state will be different. The best-suited samples for TXRF are in the liquid state—either in the form of aqueous or acidic solutions—so if solids or powders are to be analysed, these samples must be transferred into the liquid state. The presented procedures are typical but can of course be adapted to the sample type, and the world of chemistry is fully open to new ideas, given in detail in the respective literature. Sample preparation has been discussed by several authors and many publications deal with special methods. Even so, the complex subject leaves a lot of ideas open to get the sample prepared in a way that the elements present can be detected even if they are at the lowest concentrations. Pre-concentration methods or selective enrichment techniques by chelation or electrochemical methods can be introduced to ensure that adequate masses are present on the sample reflector in the range of absolute picograms from very low-concentration samples, e.g. sea water in which the salt extraction also is an important preparation step. Recently, the collection of fine dust and also aerosols directly on the sample carrier in a short time of a few minutes to several hours by multi-stage samplers and the direct analysis of the minute masses collected by TXRF were successfully proven in large-scale experimental series in different parts of the world at locations of interest.


INSTRUMENTATION IN TXRF

Various combinations of x-ray sources, spectral modification elements, reflector materials and detectors can be used to optimize excitation and detection conditions. Measurements can be performed in air, in a He atmosphere or in a vacuum chamber. Vacuum conditions are mandatory for the detection of light elements to avoid absorption, but it is also advantageous because the scattering of primary x-rays from air is avoided. The components of a TXRF spectrometer are shown in the below figure




        Figure 3 Components of a TXRF spectrometer

 Sources of x-rays for TXRF are mainly x-ray tubes, ranging from low power (50–75W) to high-power standing anodes of up to 3000W and finally rotating anodes up to 18 kW. The appropriate focus is a line focus with dimensions 8 or 12mm long and 40 μm wide. Everything is done to get a high flux of photons onto the sample. There is radiation from the ultimate source with best properties of having a naturally collimated beam characteristic, an extremely high flux and a linearly polarized beam—the SR. Even though it is difficult to get access to SR, the results achievable show the importance of this effective combination of the source and TXRF, from which ultimate low detection limits of a few femtogram have been achieved.


The beam from an x-ray tube is unpolarised and has a continuous spectral distribution of the characteristic radiation. In many cases, a monoenergetic excitation is the preferred one because the background is optimally low as only scattered photons of single energy are present and will appear as two lines elastically and Compton-scattered in the spectrum. The first low-cost approach to modify the spectrum was an optical flat in the beam path and taking advantage of the energy dependence of the critical angle to suppress the high-energy part of the bremsstrahlung spectrum. This leads to reduced background, in particular in the low-energy region, as the Compton edge produced by the backscattered high-energy photons disappears. Versions with two reflectors attached togetherwith a spacing of 50 mm lead to a double-reflector monochromator. Efficient monochromators are nowadays available using multilayers with reflectivities in the range of up to 80% of the characteristic radiation of the anode material of choice. Typically in use are combinations of layered structures made of W–C, Ni–C andMo–Si with a d spacing of 2–3 nm. Thus, they are adjusted to fulfill the Bragg equation and the full spectrum is modified to be monoenergetic. Using modern technology to bend these structures, it is possible to design x-ray optical components that focus the beam with a small divergence, thereby increasing the flux of photons in the focal spot which is designed to be at the sample position. The result is an increase in intensity on the sample several times more than that with the non-focussing flat multilayer. These optical components are commercially available and can be inserted in the beam path of the TXRF spectrometer to improve further detection limits. 



Quantitative TXRF

The conversion of the measured intensities into concentrations is one of the most important steps in analytical XRF. In the special case of TXRF, the complications are rather completely removed, as the approach for the thin-film sample can be applied, which leads to a simple and linear relation between the intensity, I, and concentration, C, of the element considered. The addition of an internal standard with known concentration leads to a simple quantification procedure, as follows:

  • Choose or add to the multi-element standard one element as internal standard, which is the reference for calibration of the spectrometer.
  • Establish the intensity vs concentration curve as the regression curve with reference to the internal standard to determine the sensitivity, Sstd/Si, from multi-element standard.
  • Add the internal standard of known concentration Cstd to the unknown sample.
  • Measure the intensity of element Ii and intensity of internal standard Istd.
  • Determine the concentration of unknown element Ci using the relation:



Advantages of TXRF


  • Double excitation by direct and reflected beams
  • Almost no penetration of the primary radiation into the substrate, resulting in low background Large solid angle, as the detector can be placed close to the reflector surface 
  • Large solid angle, as the detector can be placed close to the reflector surface
  • The consequent improved signal/background and improved detection limits
  • Very low detection limits: femtogram levels, picograms per gram concentrations, 108 atoms/cm2 of metal contamination detectable on wafer surfaces


Thursday, 2 January 2014

BREATH ALCOHOL ANALYSER

INTRODUCTION

Many humans are addicted to the psychoactive effects of alcohol thus, it is the most common, legal drug of choice. However, the influence of alcohol or the over-consumption of alcoholic drinks by humans is often the cause of crimes and violence, including fatal traffic accidents. Traffic deaths rank highest among all causes of death & alcohol related traffic fatalities rank highest within this category. Safety Agencies are challenged to locate intoxicated drivers and to remove them from the public roadways.
The analysis of alcohol in breath was considered a very desired and objective test specimen for determination of a vehicle operator’s breath-alcohol concentration and impairment level for evidential purposes. In the early 1950s, first Breathalyzer set the basis for the scientific acceptance of analyzing alcohol in breath. Law-Enforcement personnel implemented and administered these noninvasive and efficient tests as part of their drunk-driving enforcement.

THE TECHNOLOGY OF BREATH-ALCOHOL TESTING

The technology of breath-alcohol testing has changed fundamentally over the years. This was partially driven by general technology advancements and in part due to defense challenges. The following techniques describing the most recognized technologies used for preliminary (“screening”) and evidentiary breath-alcohol analysis as well as its advantages and disadvantages:

1. Wet-chemical Oxidation technology: 

The analytical principle was based on chemical oxidation by alcohol within a mixture of dichromate and sulfuric acid in vials. It paved the way for scientific acceptance of evidential breath alcohol testing by the international forensic community and the courts.

Advantages:
  • Compact table-top package.
  • Relatively quick analysis.
  • Accurate and specific to alcohol.


Disadvantage:
  • Minimum required breath volume < 60mL.
  • The handling of the vials is critical as they contain sulfuric acid.
  • The Breathalyzer’s biggest short-coming however, was the fact that the system was operator dependent.
  • Growing legal attacks in the eighties were vulnerable to manipulation by the operator thus; the equipment was rapidly replaced by newer and less operator dependent instruments.
 2. Solid-state sensor technology:

Commonly called “Taguchi” cells, a metal oxide semiconductor based sensor manufactured by Figaro located in Japan. The Taguchi cell operates by adsorption of gas molecules on the surface of a semi-conductor. This transfers electrons due to the differing energy levels of the gas molecules on the semi-conductor’s surface. These types of instruments are sold mainly to the consumer markets as opposed to law enforcement. None of these sensor-type instruments are approved by the National Highway Safety Administration as evidential breath testers.

Advantages:
  • The sensors are small in size and rather inexpensive to manufacture. Lowest priced breath testers.
  • These instruments are sold in convenience stores and mail-order-catalogues.
Disadvantages:
  •  The sensor is very unstable, drifty and non-specific to alcohol.
  •  It reads all hydrocarbons (organic vapors) and will habitually produce false positive alcohol readings caused by smoker’s and car exhaust CO as well as many other environmental vapors and gases.
  • This senor is partial pressure sensitive and therefore changes sensitivity with change in altitude and elevation.
  • This sensor is sensitive to changes in ambient temperature, humidity and breath flow patterns.
  • For these and other reasons, solid-state sensor instruments can’t be employed in evidential and legal applications.
3. Electro-chemical cell technology (“EC”):

Most commonly called “fuel-cell”. Fuel-cell technology for alcohol analysis was first introduced in the early 1970s by an Austrian researcher. The EC sensor requires a sampling system consisting of a piston or bellow pump assembly, applying a very precise amount (~ 1 ccm) of breath to the sensor. The volume consistency is highly important because the current produced by the sensor is proportional to the total number of alcohol molecules converted in the sensor.
 The sensor is composed of an immobilized electrolyte, flanked by an active and a passive electrode. The electrolyte and the electrode material are selected such that the alcohol to be measured is electrochemically oxidized and converted at the active electrode. The change in the electronic conductivity causes a rise in current flowing from the active to the passive electrode. The total electrochemical reaction is evaluated by time integration of the sensor’s current. This sensor’s life expectancy is approximately 4-5 years.

Advantages:
  • The sensor is highly specific to alcohol.
  • The measurement cannot be biased or influenced by endogenous substances such as acetone (diabetics and starving people), CO or Toluene.
  • The sensor is highly sensitive, down to 0.1 ppm.
  • Accuracy meets specifications for evidential instruments (NHTSA) and remains stable ≥ 6 months before having to calibrate it again.
  • Its expected life term is approximately 5 years.
 Disadvantages:
  • EC based instruments cannot observe the breath alcohol concentration throughout the subject’s exhalation . This doesn’t allow detection of alveolar breath (“deep lung air”), mouth alcohol, belching, burping, Gastro Esophageal Reflux Disease (GERD) and residual alcohol trapped under dentures or alcohol from bleeding gums.
  • The EC sensor is cross sensitive to other alcohols such as methanol and isopropanol.The EC sensor’s output is temperature dependent and suffers short term fatigue if the sensor is exposed to a series of successive alcohol containing tests.
  • EC based instruments are not accepted for evidential use in many countries, states and jurisdictions.
4. Infrared Spectroscopy (“IR”):

IR technology (IR Spectra-photometry) based breath-alcohol testers were first introduced in the mid-1970s. IR instruments have become the standard worldwide for legal, evidential breath analysis.
The analytical concept is based on the Beer-Lambert Law of physics, the “Law of absorption”. It addresses the linear relationship between absorbance and concentration of an absorber of  electromagnetic radiation. Alcohol vapor introduced into an absorption chamber will absorb some of that IR radiation transmitted through the chamber. The amount of IR absorption is in direct proportion to the quantity of alcohol present (breath-alcohol). However, only IR-radiation of a specific wavelength will absorb alcohol. The two predominantly utilized wavelengths are centered at 3.39 and 9.5 μm. The latest generation instrumentation monitors IR absorption at 9.5 μm because the measurements are far less prone to interference from any hydrocarbons and acetone which absorb IR energy at 3.4 μm.

The most significant benefits of “real-time” IR absorption analysis (continuous measurement) requires understanding the dynamics of alcohol in the human breath. Some of these dynamics relate to gas exchange in the mucus membranes, residual alcohol in the upper respiratory tracks, belching, burping, Gastro Esophageal Reflux Disease (GERD), exhaled air volume, breath flow rates and the subject’s breathing pattern.

Only IR technology is capable of addressing these dynamic, physiological factors to determine a legitimate, rightful and legally as well as forensically justifiable breath alcohol measurement.

Advantages:
  • IR based equipment observes the breath-alcohol concentration throughout the subject’s exhalation. This allows the plot of the entire IR-absorption curve and the instrument’s intelligence to assure that.
  • The breath sample was of alveolar nature.
  • No residual or mouth alcohol was present.
  • The recorded absorption curve can be presented in court if the case is challenged.
  • The IR system does not have a limited life expectancy, will not fatigue with successive, high alcohol concentration test series and remains extremely stable for years.
  • These instruments are equipped with many other important peripherals and functionalities (please observe “Other required performance features for evidential breath testers” below).
  • IR instruments are today’s standard worldwide for legal, evidential breath-alcohol analysis and consequently face fewer legal challenges than all other breath testing devices and technologies. 
Disadvantages: 
  • IR instruments are larger in size thus, not suitable for portable, handheld operation.
  • These instruments are more expensive than handheld (screening) equipment employing solid-state or EC sensors.


Various human specimens can be considered for measuring a person’s alcohol concentration level. All body fluids as well as expired breath are legitimate specimens for alcohol concentration measurements. However, the two most popular methodologies for medico legal alcohol testing are blood analysis and breath analysis.


Roadside tests or so called screening tests are conducted with handheld, mainly EC based instruments. These instruments are portable, battery operated and provide quick test results.The main objective of these tests are for confirmation of probable cause for submission to an evidential test procedure.

Friday, 6 December 2013

COMPARISON BETWEEN ED-XRF AND WD-XRF

We have discussed about  ED-XRF & WD-XRF in the earlier posts . Now I would like to highlight the major differences between the two X-ray techniques . The most important point of comparison are listed below ::

1. RESOLUTION :

It describes the width of the spectra peaks. The lower the resolution number the more easily an elemental line is distinguished from the nearby X-ray line intensities.

a) The resolution of the WD-XRF system is dependent on the crystal and optics design,particularly collimation, spacing and positional reproducibility. The effective resolution of a WD-XRF system may vary from 20 eV in an inexpensive bench top to 5 eV or less in a laboratory instrument. The resolution is not detector dependant.

Advantage of WD-XRF: High resolution means fewer spectral overlaps and lower
background intensities

b)  The resolution of ED-XRF system is dependent on the resolution of the detector. This can vary from 150 V or less for a liquid nitrogen cooled Si(Li) detector, 150 – 220 eV for various solid state detectors, or 600 eV or more for gas filled proportional counter.

Advantage of ED-WRF: WD-XRF crystal and optics are expensive, and are one more failure mode.

2. SPECTRAL OVERLAPS:

Spectral deconvolutions are necessary for determining net intensities when two spectral lines overlap because the resolution is too high for them to be measured independently.

a) With a WD-XRF instrument with very high resolution (low number of eV) spectral
overlap corrections are not required for a vast majority of elements and applications.
The gross intensities for each element can be determined in a single acquisition.

Advantage WD-XRF: Spectral deconvolutions routines introduce error due to counting statistics for every overlap correction onto every other element being corrected for. This can double or triple the error

b) The ED-XRF analyzer is designed to detect a group of elements all at once. The some type of deconvolutions method must b used to correct for spectral overlaps. Overlaps are less of a problem with 150 eV resolution systems, but are significant when compared to WD-XRF. Spectral overlaps become more problematic at lower resolutions.

3. BACKGROUND: 

The background radiation is one limiting factor for determining detection limits, repeatability, and reproducibility.

a) Since a WD-XRF instrument usually uses direct radiation flux the background in the region of interest is directly related to the amount of continuum radiation within the region of interest the width is determined by the resolution.

b) The ED-XRF instrument uses filters and/or targets to reduce the amount of continuum radiation in the region of interest which is also resolution dependant, while producing a higher intensity X-ray peak to excite the element of interest.
Even, WD-XRF has the advantage due to the resolution. If a peak is one tenth as wide it has one tenth the background. ED-XRF counters with filters and targets that can reduce the background intensities by a factor of ten or more.

4. EXCITATION EFFICIENCY:

Usually expressed in PPM per count-per-second (cps) or similar units, this is the other main factor for determining detection limits, repeatability, and reproducibility. The relative excitation efficiency is improved by having more source x-rays closer to but above the absorption edge energy for the element of interest.

a. WDXRF generally uses direct unaltered x-ray excitation, which contains a continuum of energies with most of them not optimal for exciting the element of interest.

b. EDXRF analyzers may use filter to reduce the continuum energies at the elemental
lines, and effectively increasing the percentage of X-rays above the element absorption edge. Filters may also be used to give a filter fluorescence line immediately above the absorption edge, to further improve excitation efficiency. Secondary targets provide an almost monochromatic line source that can be optimized for the element of interest to achieve optimal excitation efficiency.